Last week, I asked the three lists above about people's experiences with low flow fume hood selection. I got responses from all three lists with a mix of answers that indicated that this is clearly a hot topic. I've appended many of the answers below. Some people have gone ahead and made their choices as to which low flow hood makes sense for them, some are sticking with good design of traditional hoods, others are testing low flow hoods side by side to make a more informed decision. It sounds like a good topic for a symposium at a number of national meetings (ACS, AIHCE, CSHEMA among others). One thing that I noticed about low flow hoods is that the need for educating workers about working deep into the hood remains. In fact, several of the low flow hoods are specifically designed around deeper hood use than we often observe here. Thanks to all for their responses. - Ralph == From: dennis.compton**At_Symbol_Here**OBIRES.COM Subject: Re: [DCHAS-L] Low flow hood selection Date: January 17, 2008 9:12:05 AM EST (CA) When we were building our facility we explored the low flow hoods as well. Labconco allowed us to visit their testing facility and performed the ASHRAE tests on a hood that they let me clutter up. There were no abnormalities and the hoods are really well designed. They even allowed us to test their hoods below minimum specifications because I asked and I liked the results, but can't go into the details because it was non-standard. The primary issue with the Labconco Xstream hoods is their depth. They are approximately 40 inches deep versus the 36 inches of a normal hood. We had the space so this was not an issue. If you have a small room those 4 inches might become an issue. We did look at the other models and the reason for selecting Labconco came down to the simplicity. The air flow has to go down before it goes up and that is why they need the extra space. They accomplish this by having a solid baffle with a gap on the bench top that you don't see behind the top to bottom slotted front baffle. This creates a laminar flow straight back. We liked this design because you don't have to worry about the moving parts on adjustable baffles being clogged up over the years and stop moving 5 or 10 years down the road. I would recommend having the sales reps for all of your design considerations come out and meet with you and then go tour the company/ s before you make your final choice. We were only purchasing 15 hoods, but all companies under consideration treated us well and did a good job at describing why they designed their hoods. Regardless of your final choice I highly recommend a low-flow hood because the energy savings is tremendous. The estimated pay-back in reduced heating and cooling bills for our facility is 16 months. Dennis Dennis R. Compton, Ph.D Director of Chemistry Obiter Research, LLC 2809 Gemini Ct Champaign, IL 61822 Phone (217) 359-1626 dennis.compton**At_Symbol_Here**obires.com == From: david.gillum**At_Symbol_Here**unh.edu Subject: Re: Low Flow Chemical Fume Hoods Date: January 2, 2008 3:19:32 PM EST (CA) Hi Ralph, We haven't begun using these units. However, our new Earth Sciences building will have 25 new low-flow units installed. I'll let you know how that works out! Right now I believe it's a choice between three: Lab Crafters - Air Sentry Labconco Safe Air Best wishes, David == From: drhaugen**At_Symbol_Here**kewaunee.com Subject: RE: [DCHAS-L] Low flow hood selection Date: January 17, 2008 1:20:59 PM EST (CA) I have to stress two other options: Kewaunee Dynamic Barrier and Kewaunee LV. The Dynamic barrier fume hood has about half the flow of most high efficiency units; the LV is of comparable flow to other high efficiency units. I don't want to get into a commercial message here, but you can give me a call to discuss. Dr. Bob Haugen KEWAUNEE 704 871 3214 == From: KOCHW**At_Symbol_Here**ecu.edu Subject: RE: [DCHAS-L] Low flow hood selection Date: January 17, 2008 8:39:42 AM EST (CA) Ralph, We just installed 3 low flow hoods for the purpose of evaluating them for future projects. Unfortunately, we are just now going through commissioning (includes ASHRAE 110) and have no results to share, yet. I suspect it will be 6 months to 1 year before we have any data worth sharing. Once we have results, we will be publishing them...assuming our attorneys will allow us. We are installing Air Sentry, Flow Safe and Kewaunee low flow hoods. They all appear acceptable based on our initial research. I believe Air Sentry and Flow Safe are discussing patent rights, which may have become a legal issue. I think that is part of the reason we chose both Air Sentry and Flow Safe. If you want more information, the best person to contact is Phil Lewis, our Industrial Hygiene Manager. He has been working more directly on this project and gave a presentation on low flow hoods at our 2006 ACC EH&S Director's meeting. Best of luck. Bill Koch Associate Vice Chancellor Environmental Health, Safety, Parking & Transportation 252-328-6166 == From: kumar**At_Symbol_Here**WPI.EDU Subject: RE: Air Sentry hoods Date: January 10, 2008 9:31:38 AM EST (CA) Instructions for Air Sentry Fume hoods at WPI - Goddard Hall Lab The Air Sentry Fume hoods at the WPI Goddard Hall Lab are set-up to operate safely at a face velocity of 50- 60 PFM when the sash is at the 50% open position by use of vertical rising sash at 14" or horizontal glass at maximum open position. Due to exhaust fan capacity, make-up air requirements and a high fume hood concentration, the air system is at its maximum capacity if all the hoods are opened to the 50% position or beyond. Exceeding the 50% opening limit will increase the Low Alarm conditions. Students and users should be urged to never exceed the 50% maximum open requirement or operate in a hood which has alarmed. When the Vortex control face velocity monitor alarms, the Green "Normal" light is replaced with the red "LOW ALARM" light and should be accompanied by and audible alarm unless the user has defeated it. (1 press of the mute button silences the alarm 1 time and 2 presses silences permanently. This is indicated by the yellow light on at tall times.) The Low Alarm is an indication that the air moving into the fume hood has reached a low level and there is a risk of loss of containment with-in the hood. The user should immediately reduce the open sash area. This may be accomplished by slowly closing the rising vertical sash and/or closing the horizontal sliding glass panels. This will increase the face velocity back to the Normal range and the red alarm warning light will automatically clear and the green Normal status light will turn on when a safe condition is achieved. GH109/110 was designed with the expectation that the fume hood sash could be fully opened upwards to place and move equipment and apparatus, and then kept shut during experiments--using the sliding glass panes to access interior areas as needed. Following this practice guarantees that the hoods will be at least 50% shut during the experiments (presumably when fumes are produced) and maintain protective air flow. == From: rmizzo**At_Symbol_Here**PRINCETON.EDU Subject: Re: [C2E2-L] Low flow hood selection Date: January 17, 2008 11:50:19 AM EST (CA) Ralph, I don't have significant experience with 60 fpm hoods, but we have been evaluating several options for the desing of our new Chemistry building under construction. We currently have 4 different hoods installed in the two organic chemistry labs that have the most use of volatile chemicals and have been evaluating them for several months. The lab workers have been using them and all testing was done with their equipment and chemicals in the hood. We chose the labs based on their chemical use and the fact that the labs are big and get a lot of traffic around the hoods. - Air Sentry: We've had problems with their automatic sashes. Ours will not pass ASHRAE tests at 80 fpm. Even at the higher face velocity, when the auto sash works, it does result in energy savings. - Waldner hoods with "Secu-Flow" technology is fantastic. It passed all of our tests and more of their own fully open at 30 fpm! It uses directional airflow inside the hood to increase the efficiency and effectiveness. They have no installations in the US yet, but are very popular in Europe. The design is wonderful and the users love it. They use a newer automatic sash technology that is superior to any we've tried. On the negative side, the weak dollar makes them much more expensive than the others we've evaluated. - Thermo-Fisher Concept hood - users seem to like it. Ours passes the ASHRAE test with the sash fully open, operating at 60 fpm. They use the same automatic sash technology as Waldner. The only training needed is to explain the meaning of the alarms on the hood, otherwise they are quite user-friendly and even first-year graduate students can figure out how to disable the automatic sash (for demonstration purposes, it was set to close after 30 seconds, which was annoying). On the negative side, since the automatic sash device is new, the hood fitted with it has not yet been UL approved. Of note - we have the same hoods without the auto sash operating at 80 fpm in another lab building. After three years, we've not had any problems with them and the users are happy with them. - BedcoLab low-flow good. Excellent capture, passed all tests including ASHRAE fully open, operating at 60 fpm. Functions as well as the Thermo-Fisher hood, but we are not crazy about the design of the airfoil and the back of the hood is constructed such that the back panel is at an angle. This could limit the use of tall equipment, although the monkey bars at the back of the hood are of an acceptable height. This is a Canadian company, so again, the weak dollar could affect the cost, although they are quite competitive with Thermo-Fisher. One more thing...many of the automatic sashes are set to automatically open when approached. Our biological labs like this, but the Chemistry labs don't. The Chemists like to be able to view their experiments with the sashes closed. Or so they tell us. Not that I see many sashes closed! The auto-open is especially annoying when you have hoods in a row with traffic around them - people walk by and they open. The newer auto-closers have sensors that stop a hood from closing when something is encountered - even a thin pipette is enough to stop it before it closes and breaks it. The lab workers appreciate it, as the original auto-sashes tended to close on them if they weren't moving enough. The PIs considered putting sharp edges as an incentive to keep the lab workers moving. :) Hope this helps. Thanks, Robin Robin M. Izzo Associate Director, EHS Princeton University 609-258-6259 (office) 609-865-7156 (cell) Service to others is the rent you pay for your room here on earth - Muhammad Ali From: tjs1**At_Symbol_Here**cornell.edu Subject: Re: Low flow hood selection Date: January 17, 2008 10:43:12 AM EST (CA) Hi, Ralph. I personally don't know of any EHS folks who have evaluated the various types of Low Flow hoods. We have, on numerous occasions, invited the manufacturers of several types of low flow hoods to loan us one of their models to we can evaluate it in our environment. They have all refused to do so. What we wonder, is what are they hiding??? If they have such a great product, why wouldn't they allow a big institution that might buy hundreds of their hoods to test drive one?? We even offered to do our own installation in a test lab here at Cornell, at our own expense, and still got turned down. We currently have a ban on low flow hoods and are not allowing any to be installed at Cornell. We have a really good, energy efficient, less expensive VAV paradigm in place and none of the low flow hood guys have been able to demonstrate that we will have lower costs or save more energy with their systems. I would be very interested in hearing of your decisions and/or the comments of other responders to your query. See my additional comments below. Take care. Tom Below is an off-list response to Peter Doob at the FDA re low flow hoods. This was in response to a question from Peter on another mailing list, from a couple of weeks ago: 2) We have not approved the installation of any variety of the "low flow" or "high efficiency" hoods. Once again, we are very dubious of the claims of performance from the various manufactures. Snake oil salesmen.... First off, there is no substantive energy savings that anyone has been able to demonstrate to us. Many of the low flow systems are actually function as CV hoods. First costs are high--up to 20 percent more per unit--and we still have to add on our own controls, etc. And there is no demonstrated safety benefit. In fact, with the low flow hoods, a substantial behavioral change is needed to use some of these units safely--working back further in the hood, removing your arms slowly to strip vapors off your lab coat sleeves, lower ability to contain a bigger spill, etc., etc. And we all know how behavioral change goes in the lab culture.... So, we are actively resisting various A&E firms that are trying to install various models of "low flow" hood in our new buildings. We are using mostly Fisher- Hamilton restricted bypass hood shells with full VAV (Phoenix, Air Monitor, ACL Web enabled technology) with room and hood set backs. We have developed our own sequence of operations and our Control Shop guys are heavily trained to monitor and maintain our new and existing systems. So we are probably not going the low flow hood route anytime soon. ***************************************************** Tom Shelley, Laboratory Ventilation Consultant Environmental Health and Safety Department Cornell University 395 Pine Tree Road, Suite 210 Ithaca, NY 14850 607 254-8300 (message at H&S) 607 342-0864 (cell) tjs1**At_Symbol_Here**cornell.edu == From: tbechta**At_Symbol_Here**ehs.umass.edu Subject: Low flow fume hoods at UMass Amherst Date: January 18, 2008 2:03:57 PM EST (CA) Hi Ralph: We are in the process of installing over 100 low flow fume hoods in our new science building (Fisher Hammilton). We have installed Air Sentry (VAV) and Labconco (CAV) Hoods as trial in another lab We used the modified ASHRAE 110-1999 NIH standards for testing the hoods. We will be using this standard to test 10% of the hoods on each floor. With standard testing for 100% of the fume hoods. We will be balancing the hoods at approx 70 fpm because of the accuracy of the controls in the HVAC and looking at what velocities should you use to fail the fume hoods, as well at what flow do you cause the hood to go into alarm. Hope this helps and if you have any questions please feel free to give me a call. Terri Bechta ________________________________________ Theresa W. Bechta Hazardous Materials Inventory Control Manager Environmental Health and Safety 117 Draper Hall University of Massachusetts 40 Campus Center Way Amherst, MA 01003-9244 ph: 413-577-3632 fax:413-577-3634 == From: chaosforthefuture**At_Symbol_Here**yahoo.com Subject: Low Flow Hoods Date: January 17, 2008 9:31:26 AM EST (CA) Hi Ralph, being the resident safety heretic that I so often am here are some things I am working on here at RPI 1. I don't believe the ANSI hood test is appropriate and am trying to switch over to the way NIH does their hoods where they measure what is known as Turbulence Intensity (TI). Based on the studies I have reviewed TI is a much better predictor of performance of a hood. Attached is the TI testing protocol - I am modifying it slightly so we don't need a tracer gas and can just use multiple anemometer measurements. 2. If you are using low flow hoods you might want to try and introduce some sort of control banding into your system. I think we way overuse hoods in the labs because we are scared death of liability and are too reticent to make a professional hazard and risk assessment of what is actually going on in the lab. The advantage of control banding is one can get the lower risk experiments in a room where you could use low flow hoods or no hoods at all. I recently went through one building and my hazard/risk assessment of what they were doing in the rooms showed that at most only two labs really needed hoods. My ultimate dream here at RPI is to have almost no energy used for hoods and perhaps have one building or one room per floor where a real hood and filter system is used - I keep looking at the experiments and trying to come up with ways to capture/filter the material at the point of generation or prevent airborne generation altogether - a bit quixotic I guess :) Just my thoughts Pete Peter Collopy, CIH, CHP, CSP Director, Entropy Control Chaos for the Future 129 Second Street Troy, NY 12180 518.326.6413
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