I appear to have hit a high interest subject with my eyewash question. There were 28 responses in 2 hours, with a variety of them appended below. I included those some that included information from OSHA and other public domain sources or other key insights into the questions raised. Fortunately, not everyone agreed on the exact answer, which indicated it wasn't as simple a question as I thought it might be. ;) Thanks to all that responded. - Ralph From: Beth ShepardDate: January 27, 2009 1:37:18 PM EST (CA) Subject: Re: [DCHAS-L] Eyewash / shower flushing frequency You could discuss the issue with your Microbiology Dept. or Limnology (if you have one). =46rom what I remember, they have students running cultures & identifications as their labs. They might be happy to have a real world example for their students. These wouldn't be certified results, but you could use the results generated to evaluate whether or not it is worth the $400/fixture price. Beth Beth Shepard / Technical Compliance Specialist Regulatory Compliance 6000 N. Teutonia Ave. / Milwaukee, WI 53209 / USA P: (414) 438-3850, x5471 sigma-aldrich.com === From: "Erik A. Talley" Date: January 27, 2009 1:39:25 PM EST (CA) Subject: Re: [DCHAS-L] Eyewash / shower flushing frequency That research has already been completed. See the article "Isolation of amoebae and Pseudomonas and Legionella spp. from eyewash stations" in Applied and Environmental Microbiology (attached). It's useful in showing the need to regularly flush eyewash stations. Regards, Erik === From: "Harry J. Elston" Date: January 27, 2009 1:39:53 PM EST (CA) To: Ralph Stuart Subject: Re: [DCHAS-L] Eyewash / shower flushing frequency Ralph, There was a paper about 10-14 years ago in one of the IH journals (before the combining of the two) that talks about this. I don't have it handy though. The best I can do is pull up an abstract: Quantitation of Free-Living Amoebae and Bacterial Populations in Eyewash Stations Relative to Flushing Frequency Authors: Elicia K. Bowman a; Arpad A. Vass b; Robert Mackowski c; Bruce A. Owen b; Richard L. Tyndall b Affiliations: a Midwest Technical Inc., Oak Ridge, TN 37830. b Oak Ridge National Laboratory, Oak Ridge, TN 37831. c University of Tennessee, Knoxville, TN 37921. DOI: 10.1080/15428119691014684 Published in: journal American Industrial Hygiene Association Journal, Volume 57, Issue 7 July 1996 , pages 626 - 633 Formats available: PDF (English) Now published as: AIHA Journal The circumstances under which this title is published have changed: Reason for change: renamed New ISSN: 1542-8117 Abstract This study investigated the concentration of amoebic and bacterial populations in eyewash station water relative to various flushing regimens. Amoebae concentrations averaged approximately 200 amoebae/ 100 mL in 13 of 15 stations positive for amoebae and consisted of Hartmannella and Acanthamoeba. Bacterial concentrations ranged from 100 to more than 105 colony forming units per mL. Amoebic concentrations differed notably between stations located in Buildings X and Y (p<0.0001). Further study indicated that removal of diffusing screens did not substantially change (p>0.05) the concentration of amoeba. Amoebic and bacterial concentrations temporarily decreased with the various flushing regiments tested. Lower amoebic concentrations were not sustained by a weekly 3-minute or a monthly 1- minute flushing regimen. However, weekly 3-minute flushes appeared to be more effective in maintaining lowered bacterial concentrations (p<0.0001). Harry J. Elston, Ph.D., CIH Principal Midwest Chemical Safety, LLC www.midwestchemsafety.com === rom: Lou Horton Date: January 27, 2009 1:36:01 PM EST (CA) Subject: Re: [SAFETY] Eyewash / shower flushing frequency During my safety days in the precision glass and pharmaceutical manufacturing industries, my experience was that flushing eyewashes on a weekly basis was a necessity to prevent the initial shot of "rusty" water. On the other hand, I think you could safely cut back to monthly for safety showers. As for sampling for the presence of various critters, I can't ever remember anyone requesting that as "proof" of the proper flushing schedule. Louis E. Horton Project Engineer Wyeth Pharmaceuticals, Inc. Rouses Point, NY === From: "Diane Amell" Date: January 27, 2009 1:56:37 PM EST (CA) Subject: Re: [DCHAS-L] Eyewash / shower flushing frequency We're still telling people that they should flush them weekly (as opposed to "must" or "shall"). ANSI Z358.1 does say "shall" to "ensure that there is a flushing supply at the head of the device and to clear the supply line of any sediment build-up that could prevent fluid from being delivered to the head of of the device and minimize microbial contamination due to sitting water". I recall a conversation I had with one of our IH group leaders some years back, where she had talked about reading where Acanthamoeba can set up housekeeping in the eyewash even if it is flushed weekly. Oddly enough, this has been in debate in our office over the last month. - Diane Amell, MNOSHA === === From: Patrick A Ceas Date: January 27, 2009 2:01:38 PM EST (CA) Subject: Re: [DCHAS-L] Eyewash / shower flushing frequency Ralph, Before you go to the expense of such testing, why not just cite ANSI Z358.1-2004 to your facilities & risk management folks. For all plumbed eyewash and/or shower units, the following is stated: "Plumbed equipment shall be activated weekly for a period long enough to verify operation and ensure that flushing fluid is available." You risk management folks should read this, and then I can't imagine why they would not want to have you continue with your current flushing schedule. Pat === === From: "Threlfall, Mike" Date: January 27, 2009 2:08:38 PM EST (CA) Subject: Re: [SAFETY] Eyewash / shower flushing frequency In Washington, our WAC requires eyewashes be tested weekly. WAC 296-800-15035 You must: Make sure plumbed emergency eyewashes and hand-held drench hoses are activated weekly to check the proper functioning of the valves, hardware and availability of water. So, from a requlatory standpoint, it is required weekly. Mike =0CFrom: John DeLaHunt Date: January 27, 2009 2:10:45 PM EST (CA) Subject: Re: [SAFETY] Eyewash / shower flushing frequency Is ANSI 358.1 a standard of reasonable care? If so, and an eyewash doesn't work during an emergency, is it a premises defect about which the institution should have had material or constructive knowledge ("known or should have known")? My impression of the weekly flushing is that it not only removes whatever lightly adhered crusties might be on the eyewash head, but also confirms operation. In a different life, our practice for the chemistry labs was weekly operation of eyewashes, and monthly operation of showers. In my lab, itself, we performed eyewash flow tests every day that we handled containers. This wasn't unreasonable, from my perspective - they were my eyes, after all. John John DeLaHunt, MBA Risk and Life Safety Manager Environmental Health, Safety, and Risk Management Department The University of Texas at San Antonio One UTSA Circle San Antonio, TX 78249 (210)458-4420 office (210)458-7450 fax john.delahunt**At_Symbol_Here**utsa.edu http://www.utsa.edu/safety/ === From: "Rominski, Hank" Date: January 27, 2009 2:16:21 PM EST (CA) Subject: Re: [SAFETY] Eyewash / shower flushing frequency Ralph, The requirement for weekly testing comes directly from the ANSI standard on eyewashes and emergency showers, or at least an older version that I possess. In addition to the flushing of the pipes on a regular basis, you are ensuring that this emergency equipment is operable. Early in my career, I found an inoperable emergency eye wash in a chrome plating shop. It had been disabled 6 months prior during some routine plumbing work. Other times I have found missing diffusers, or clogged lines. So it isn't just about the growth of microbes. I'm wondering if you do set up biological testing, what criteria will be used to determine clean vs. contaminated. And how will you prove it is effective. Regards Hank === From: Carl Southwell Date: January 27, 2009 2:31:13 PM EST (CA) To: SAFETY**At_Symbol_Here**LIST.UVM.EDU Subject: Re: [SAFETY] Eyewash / shower flushing frequency The regulation, 29 CFR 1910.151, is actually vague. However, ANSI Z358.1-2004 (Section 7.5.2), states, "Plumbed equipment shall be activated weekly for a period long enough to verify operation and ensure that flushing fluid is available." A note further states, "The intent is to ensure that there is a flushing fluid supply at the head of the device and to clear the supply line of any sediment build-up that could prevent fluid from being delivered to the head of the device and minimize microbial contamination due to sitting water." [Of course, this is a guideline and not a requirement.] Carl Southwell Risk Management Consultant City of Long Beach 333 West Ocean Boulevard, 10th floor Risk Management Bureau Long Beach, CA 90802 (562) 570-6714 ; (562) 570-5375 (fax) E-mail: Carl_Southwell**At_Symbol_Here**longbeach.gov Service First Safety Always From: Jeremy Yogerst Date: January 27, 2009 2:31:50 PM EST (CA) To: SAFETY**At_Symbol_Here**LIST.UVM.EDU Subject: Re: [SAFETY] Eyewash / shower flushing frequency The requirement for flushing eyewash / shower comes from the ANSI standard - ANSI Z358.1-2004. This standard has not been adopted by OSHA, but you all know how that can go when it comes to the general duty clause. There is a great free summary of the standard and checklist available from Guardian Equipment at: http://gesafety.com/downloads/ANSIGuide.pdf Jeremy Yogerst Safety Specialist Bretford Manufacturing, Inc. P - 847.678.2545 x 227 Fax - 847.678.5107 Safety is not an expense, it's the quickest way to a profit! === From: Ray Campbell Date: January 27, 2009 2:46:44 PM EST (CA) Subject: [SAFETY] Eyewashes Ralph: This was cut from the OSHA website and may provide additional direction for your original question. OSHA Hazard Information Bulletins December 23, 1986 MEMORANDUM FOR REGIONAL ADMINISTRATORS THRU: JOHN MILES Director Directorate of Field Operations FROM: EDWARD BAIER Director Directorate of Technical Support SUBJECT: Health Hazard Information Bulletin: Potentially Hazardous Amoebae Found in Eyewash Stations Region VI has brought to our attention a Department of Energy (DOE) bulletin indicating that Acanthamoebae, small amoebae capable of causing serious eye infections, have been found in numerous portable and stationary eyewash stations at several DOE facilities. The infections caused by Acanthamoebae are difficult to recognize and treat and may result in loss of the infected eye. Acanthamoebae are able to survive conventional water plant treatment regimens, and clinical treatments with most antibiotics are ineffective against this amoeba. Control by chlorination of the water (with a free residual of 25 ppm) has been tested and found to be effective in destroying Acanthamoebae. However, corrosion of the equipment occurred in some of the stainless steel eyewash stations. One-minute and three-minute flushings of the units were also tested. One-minute flushing was not effective in reducing the number of Acanthamoebae; three-minute flushings drastically reduced the number of positive samples. Acanthamoebae are ubiquitous in tap water. The water can be tested using the method outlined at the end of this bulletin. In most instances the number of amoebae present will not be significant, but they proliferate in stagnant, residual water and then become dangerous. Until other control methods are investigated, such as the optimal level of chlorination, we recommend that the following DOE guidelines be used: 1. Plumbed eyewash units should be flushed for at least three minutes weekly to reduce Acanthamoebae and to verify proper operation. 2. Self-contained eyewash stations should not be used in areas where a continuous source of potable water is available. They should be used only in remote areas where installation of a portable water system is not economically feasible. The water in self-contained eyewash stations should be changed weekly. 3. In general, squeeze bottles should not be used except where the hazard severity or distance from plumbed eyewash equipment requires personal equipment at work stations for immediate flushing prior to prolonged flushing at a plumbed or self-contained unit. Compliance and consultation personnel should be aware of the possibility that eyewash stations filled with or connected to portable water supplies may be contaminated with the Acanthamoebae. Please disseminate this information to Area Offices, State Plan States, and Consultation Project Officers. Method for testing water for Acanthamoebae: i. Filter water samples through 1.2 micrometer cellulose membranes ii. Invert filters and place on non-nutrient agar plates coated with iii. Incubate at 37 deg. C for 2-3 days which is the time necessary for amoebae outgrowths iv. Observe trophozoites and cysts for morphology indicative of Acanthamoebae. === From: "Harkin, Steve" Date: January 27, 2009 2:44:52 PM EST (CA) Subject: Re: [SAFETY] Eyewash / shower flushing frequency Don't forget to check with the manufacturers Recommendations/ Requirements. They may exceed ANSI and or OSHA Steve Steven E. Harkin Certified Utility Safety Administrator Lead/Senior Health & Safety Compliance Consultant PacifiCorp 825 NE Multnomah, Suite 1700 Portland, OR 97232 Office 503-813-5084 Cell 503-780-0533 steven.harkin**At_Symbol_Here**pacificorp.com Safety Professionals work hard so you can enjoy life! "If you hold a cat by the tail you learn things you cannot learn any other way." Mark Twain === From: John DeLaHunt Date: January 27, 2009 2:54:07 PM EST (CA) To: SAFETY**At_Symbol_Here**LIST.UVM.EDU Subject: Re: [SAFETY] Eyewash / shower flushing frequency Jeremy Yogerst writes: The requirement for flushing eyewash / shower comes from the ANSI standard - ANSI Z358.1-2004. This standard has not been adopted by OSHA, but you all know how that can go when it comes to the general duty clause. According to their interp letters regarding ANSI Z358 and 1910.151(c), OSHA may cite against 1910.151(c) for eyewashes and showers that don't meet ANSI Z358. "http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRET ATIONS&p_id=24288" | Question 2: Is OSHA informing its compliance staff to not | issue a citation when an employer's eyewash and shower are | no longer "suitable," i.e., in conformance with ANSI | Z358.1-1998? If so, what is the rationale, since the eyewash | or shower would no longer be "suitable" according to industry | standards? | | Reply: OSHA is not telling its compliance staff to refrain from | issuing a citation when an employer's eyewash and shower are | unsuitable. If OSHA inspects a workplace and finds unsuitable | facilities for quick drenching or flushing of the eyes and body, | a citation under 29 CFR 1910.151(c) would be issued. When | determining whether the eyewash or shower facilities are suitable | given the circumstances of a particular worksite, OSHA may refer | to the most recent consensus standard regarding eyewash or shower | equipment, which would be the 1998 version of ANSI Z358.1, as | well as other recognized medical, technical and industrial | hygiene sources. "http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRET ATIONS&p_id=24119" | Question 2: Would the citation (in the situation described above) | be written under 29 CFR 1910.151 or under the General Duty Clause, | Section 5(a)(1)? | | Reply: Since OSHA has a standard related to drenching/flushing | facilities, any citation for the failure to provide suitable | drenching/flushing facilities must be issued pursuant to 29 CFR | 1910.151(c). *shrug* John John DeLaHunt, MBA Risk and Life Safety Manager Environmental Health, Safety, and Risk Management Department The University of Texas at San Antonio One UTSA Circle San Antonio, TX 78249 (210)458-4420 office (210)458-7450 fax john.delahunt**At_Symbol_Here**utsa.edu http://www.utsa.edu/safety/
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